How does it work: Gate Valves

Gate valves are the most common valves found in the distribution system. Gate valves are mostly used for the on/ off control. Gate valves prevent the flow of the liquid in both directions. They are very easy to install and to maintain. Gate valves are cost-efficient and they are mostly used in petroleum industries because of their abilities to cut through liquids. 

What is a Gate Valve?

A gate valve is a linear motion valve that is used to start or stop the flow of the fluid in piping. There is a gate or wedge type disk which moves perpendicular to the flow which directs the flow to stop or start. In any process plant, the gate valve has the most common use and are suitable for both above-ground and underground installations. 

A gate valve is also known as a sluice valve. It is very easy to open it, one just have to lift the gate out of the path of the fluid. It does not require a wide surface; it fits in a very little space along the pipe axis. It requires a 360° surface contact between disk and seat to achieve proper sealing. A Gate valve is made up of certain parts that allow it to function properly. Valve’s body or shell is the most principle part of this particular valve which can connect the inlet and outlet pipes in a piping system. 

What are the different applications of Gate Valves?

Mainly it is used for all kinds of applications and it is the best fit for all types of above ground and underground applications.

  • It is mostly used when the pressure loss is minimum and when the free bore loss is needed.
  • It can be used for numbers of fluids and it is suitable for potable water, wastewater and neutral liquids 
  • The temperature is required between -20 and + 70-degree centigrade for which the velocity of the flow should be 5 m/s and up to 16 bar differential pressure. 

 

What is the working principle of the Gate Valve?

There is a handle wheel on the top of the gate valve and when this wheel will be rotated in a clockwise direction, the steam and gate will move in the downward direction. It prevents the leakage of fluid through the valve.

When the wheel is rotated in the anti-clockwise direction, the valve will be opened and the steam and gate will move in the upward direction across the fluid. The gate valve can also be used in the semi-opened direction but the erosion of gate as fluid will strike and hence it is not recommended to open it partially. 

 

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Valve Design and Working Principle of Butterfly Valve

A butterfly valve is used to isolate or regulate the flow of a fluid. It can be used for a wide range of applications such as water supply, wastewater treatment, and fire protection, for chemical and fuel industries and many more. 

Butterfly Valve Working Principle

It is based on the quick shut off principle. The disc of the valve is placed in the center of the pipe which allows a rod to go through it to an actuator, on the outer side of the valve. The disc remains parallel or perpendicular to the flow. A pressure drop is introduced by the disc upon the flow even when open. 

It open or closed when the disc is rotated a quarter turn and hence it is also known as a quarter-turn valve. There is a metal disc on the rod and when the valve is closed it blocks the passageway by giving it a quarter turn. This metal disc is known as a butterfly. It is the most important component of the valve. 

Butterfly valve classification

Butterfly valves are quick to open type valves used to stop, regulate and start the flow of the fluid. A gearbox type actuator is attached with large butterfly valves and a hand wheel is connected to the stem of the valve via a gearbox. The butterfly valve is classified into four types.

  • Centric Butterfly valves: Centric butterfly valves are also known as soft seated valves. They are used for low- pressure and non- critical applications in gate and ball valves. They are very cost-efficient and easy to install. Centric butterfly valves are also very lightweight.
  • Motorized butterfly valve: Motorized butterfly valves are used to control the media flowing through the pipelines of the system. By changing the position of a round disc within a pipeline, it starts operating. They are available in many different sizes and they can be fit into any type of specifications. 
  • `Pre-insulated butterfly valves: Pre-insulated butterfly valves avoid the cost as well as manpower for insulating the valve after installation. They are made up of very fine quality materials. They are of very simple design and enhance durability. Pre-insulated valves have a long service life and they are crack resistance.
  • Wafer type butterfly valve: wafer type butterfly valve is very easy to install into the system but it does not work as an isolation valve. It is placed between pipe flanges and the flange bolts encircle the valve body.

Butterfly valves design

The butterfly valve comes into two designs, centric and eccentric. The only difference between these two designs is, in centric butterfly valve stem is placed in the center of the disc and disc is placed in the center of the bore. Whereas in eccentric butterfly valves, there can be more than one stem placed offset from the center. 

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The Advantages, Application & Components of Butterfly Valves

A butterfly valve considered as a regulating device which is used to shut off the flow of a fluid. It is also known as quarter turn valves because it provides 90-degree rotary motion for the stoppage. They often came in large sizes but short in length and are of the very lightweight. They possess very low torque requirements. It is used with globe and ball valves in some applications. 

Advantages

Butterfly valves are the best choice for all kinds of butterfly valve requirements. These are very cost effective and the performance of the product is also very high. These valves are similar to ball valves but have a little more advantages. The dist in the butterfly valve is lighter than a ball and it requires less structural support than a ball valve. Butterfly valve does not require high maintenance and hence widely used in industrial applications. They also require a little space and it is very easy to open them. 

Components

There are four main components of a butterfly valve: body, disk, stem, and seat.

1. Butterfly valve body

The body of the butterfly valve fits between two pipe flanges. It is one of the main components of the butterfly valve. Lug and wafer body design are most common among them.

2. Butterfly valve disk

The disk is used to stop the flow of the liquid. The disk of the butterfly valve has a number of variations in its design and orientation to improve the flow, sealing or torque.

3. Butterfly valve stem

 It is available in two design one- piece shaft or two-piece design. For the proficient selection of the material with respect to its cost as well as mechanical properties, it is confined from the media.

4. Butterfly valve seat

It provides the shutoff between the disk edge and the seat. Elastomers and polymers are used to make the seat of the butterfly valve. It may be bonded with the body or may be locked in.

Applications

Some of the common applications of the butterfly valve are: 

On/ off isolation, Dead- end service, heating, ventilation, and air conditioning system, Industrial process piping, Municipal raw water intake, Municipal chlorinated water systems (2000 ppm), Municipal feed water and reservoir, throttling and process control, full vacuum, blower installations.

We as SKG Pneumatics INC is a prominent supplier of all kinds of the valve and it is one of the best industrial valve dealer and supplier in Delhi. If you are looking for a butterfly valve for your industry or any other valves, it is the perfect destination for you. We have an array of industrial products and fire equipment from best makers of the industry.